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    ISTA 2 Series: Partial Simulation Performance Tests

    Category:

    Package


    Test Background

    ISTA (International Safe Transit Association) is an organization dedicated to the specific challenges of transport packaging, with a mission to develop and provide standards, education programs, and tools for the economic, social, and environmental optimization of packaging systems. ISTA testing is a well-defined transport test procedure designed to verify whether your packaging is adequate to protect your products across all shipping environments.

     

    Among them, the ISTA 2 Series test procedures were created in the mid-1990s, when an increasing number of laboratories gained access to various types of drop testers and advanced compression machines with computer control and servo-hydraulic vibration capabilities. While they resemble the ISTA 1 Series in many ways, they are more advanced and are referred to as "partial simulation tests."

     

    Test Scope of Application

    ISTA-2 : Partial Simulation Performance Tests

    In addition to the basic elements of the 1 Series type of non-simulation integrity testing, at least one element from the 3 Series type of general simulation performance testing, such as atmospheric conditioning or fixed displacement vibration, is used. ISTA 2A is a very common packaging test for medical devices and furniture.

     

    Test Type

    Scope 

    Basic Requirements

    ISTA-2A

    Packaged products weighing 150 lb (68 kg) or less

    Atmospheric conditioning, compression test, fixed displacement or random vibration test, and impact test

    ISTA-2B

    Packaged products weighing over 150 lb (68 kg)

    Atmospheric conditioning, compression test, fixed displacement or random vibration test, and impact test

    ISTA-2C

    Furniture packaging

    Atmospheric conditioning, compression test, and impact test

     

    Test Overview

    ISTA 2A

    The ISTA 2A procedure applies to individual packages weighing less than 150 lb. It consists of 5 sections, all of which are mandatory

    A. 72-hour climate conditioning (with 6 temperature and humidity combinations available)

    B. Compression test (with the option to use Apply and Hold (AH) or Apply and Release (AR), or plain static weight (DW) on a load distribution plate

    C. Vibration (mechanical or random). If random, 30 minutes on the bottom face, 10 minutes on the large side, 10 minutes on the small side, and 10 minutes on the top face

    D. Impact (free fall drop or incline impact)

    E. Vibration again – same as C. above.

    Note: Considering the severe drop heights and harsh vibration conditions, this is considered (along with the FEDEX packaging test) to be the most rigorous packaging test among the ISTA projects. Some have exaggeratedly called it a "product destruction program." It may produce "false negative" results. If you don't have to do it, avoid it! However, it is recommended for packages that will be shipped internationally and need to account for the "unexpected" factor.

     

    Stress test

     

    ISTA 2B

    The ISTA 2B procedure applies to individual packages weighing over 150 lb. It consists of 6 sections, all of which are mandatory:

    A.72-hour climate conditioning (with 6 temperature and humidity combinations available)

    B. Compression test (with the option to use Apply and Hold (AH) or Apply and Release (AR), or plain static weight (DW) on a load distribution plate

    C. Vibration (mechanical or random). If random vibration is used, 30 minutes on the bottom face, 10 minutes on the large side, 10 minutes on the small side, and 10 minutes on the top face

    D. Impact (free fall drop or incline impact)

    E. Raised edge drop from 8"

    F. Vibration again – same as C. above.

    Note: Same as above. May produce "false negative" results. However, it is recommended for packages that will be shipped internationally and need to account for the "unexpected" factor.

     

    Vibration testing

     

    ISTA 2C

    The ISTA 2C procedure applies to individual packages containing furniture. Climate conditioning is optional. There are 2 mandatory sections:

    A. Random vibration under top load, for a total of 60 minutes. The vibration profile is selected based on the distribution channel;

    B. Impact (free fall drop or incline impact).

     

    Scope of Services

    SATISFY demonstrates to your customers that your packaging provides a higher level of protection than competitors who do not test. Our global network of ISTA-certified laboratories is staffed by highly skilled experts with deep knowledge of cutting-edge methodologies and regulatory developments. We test your packaging in accordance with the following ISTA procedures:

    ISTA 1 Series: Non-Simulation Integrity Performance Testing

    ISTA 2 Series: Partial Simulation Performance Testing

    ISTA 3 Series: General Analog Performance Testing

    ISTA 4 Series: Enhanced Simulation Performance Testing

    ISTA 6 Series: Member Performance Testing ( including 6-FEDEX-A & B Project 6-SAMCLUB & Project 6-Amazon.com )

    ISTA 7 Series: Development (Thermal) Tests

    Protecting your products through ISTA testing will improve your:

    1. Profitability – through reduced damage, claims, and product loss

    2. Customer satisfaction

    3. Reputation for delivering quality products

     

    SATISFY  provide ISTA-recognized authoritative packaging transport test reports. Contact SATISFY Customer Service for more information on packaging transport testing.


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