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    Electrical wires and cables

    Category:

    Electrical Wires


     

    As people’s living standards improve, high-power electrical appliances such as air conditioners and water heaters have become increasingly common. The widespread use of these devices inevitably increases the load on electrical wires and cables, thereby increasing the risk of fire. Currently, the insulation and sheathing materials of most wires and cables on the market are made from various polymers, including polyethylene, polypropylene, and polyvinyl chloride. Since these materials are combustible, they can easily ignite when exposed to high temperatures or open flames. In addition to material-related factors, short circuits in wires and cables are also a major cause of fires.

     

    Methods for improving the flame-retardant performance of wires and cables typically involve adding halogen-containing compounds and metal oxides to sheath materials. This approach can effectively enhance flame retardancy; however, because these materials contain halogens, large amounts of smoke and hydrogen halide gases may be generated during combustion. As a result, visibility is significantly reduced during fires, making evacuation and firefighting more difficult. More seriously, trapped individuals may suffer from suffocation caused by toxic gases. In addition, when hydrogen halide gases react with moisture in the air, they form hydrohalic acid, which can severely corrode instruments, equipment, and building structures, resulting in secondary damage.

     

    Therefore, the flame-retardant performance of wires and cables requires not only excellent ignition resistance but also consideration of smoke density and harmful gas emissions. Various countries and regions have established corresponding testing standards, including:

    UL1581:2009 Safety Reference Standard for Electrical Wires

    EN 50265-2-1:1999 Common test methods for cables under fire conditions - Test for resistance to vertical flame propagation for a single insulated conductor or cable - Part 2-1 : Procedures -1 kW pre - mixed flame

    EN 50265-2-2:1999 Common test methods for cables under fire conditions - Test for resistance to vertical flame propagation for a single insulated conductor or cable - Part 2-2 : Procedures - Diffusion flame

    IEC 60332-1-2:2004 Tests on electric and optical fibre cables under fire conditions - Part 1-2: Test for vertical flame propagation for a single insulated wire or cable - Procedure for 1 kW pre-mixed flame

    IEC 60332-1-3:2004 Tests on electric and optical fibre cables under fire conditions - Part 1-3: Test for vertical flame propagation for a single insulated wire or cable - Procedure for determination of flaming droplets/particles

    IEC 60332-2-2:2004 Tests on electric and optical fibre cables under fire conditions - Part 2-2: Test for vertical flame propagation for a single small insulated wire or cable - Procedure for diffusion flame

    IEC 60332-3-21:2000 Tests on electric cables under fire conditions - Part 3-21: Test for vertical flame spread of vertically-mounted bunched wires or cables; Category A F/R

    IEC 60332-3-22 Tests on electric cables under fire conditions - Part 3-22: Test for vertical flame spread of vertically-mounted bunched wires or cables - Category A
    IEC 60332-3-23 Tests on electric and optical fibre cables under fire conditions - Part 3-23: Test for vertical flame spread of vertically-mounted bunched wires or cables - Category B
    IEC 60332-3-24 Tests on electric and optical fibre cables under fire conditions - Part 3-24: Test for vertical flame spread of vertically-mounted bunched wires or cables - Category C
    IEC 60332-3-25 Tests on electric and optical fibre cables under fire conditions - Part 3-25: Test for vertical flame spread of vertically-mounted bunched wires or cables - Category 

    DIN EN 6059-303 Aerospace series - Electrical cables, installation - Protection sleeves - Test methods - Part 303: Resistance to fluids

    ISO 6722:2006 Road vehicles - 60 V and 600 V single-core cables - Dimensions, test methods and requirements

    GB/T 17651:1998 Measurement of smoke density of cables burning under defined conditions. Part 1: Test apparatus

    IEC 61034:2005 (GB/T 17651) Measurement of smoke density of cables burning under defined conditions - Part 2: Test procedure and requirements

    IEC 60754-1:1994 (GB 17650.1) Test on gases evolved during combustion of materials from cables - Part 2: Determination of acidity (by pH measurement) and conductivity

    IEC 60754-2:1991 (AMD 1997) (GB 17650.2) Test on gases evolved during combustion of electric cables; part 2: determination of degree of acidity of gases evolved during the combustion of materials taken from electric cables by measuring pH and conductivity

    GB/T 12666.1-2008 Test method on a single wire or cable under fire conditions.Part1:Vertical specimen flame test

    GB/T 12666.2-2008 Test method on a single wire or cable under fire conditions.Part2:Horizontal specimen flame test

    GB/T 12666.3-2008 Test method on a single wire or cable under fire conditions.Part 3:Slanting specimen flame test

    IEC 60695-2-11-2000 (GB 5169.11) Fire hazard testing - Part 2-11: Glowing/hot-wire based test methods - Glow-wire flammability test method for end products (GWEPT)

    IEC 60695-2-12-2000 (GB 5169.12) Fire hazard testing - Part 2-12: Glowing/hot-wire based test methods - Glow-wire flammability index (GWFI) test method for materials

    IEC 60695-2-13-2000 (GB 5169.13) Fire hazard testing - Part 2-13: Glowing/hot-wire based test methods; Glow-wire ignitability test method for materials

    ASTM D 2863-2008 Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)

    ISO 4589-2:1996 + A1:2005 Plastics - Determination of burning behaviour by oxygen index - Part 2: Ambient-temperature test

    ISO 4589-3:1996 Plastics - Determination of burning behaviour by oxygen index - Part 3: Elevated-temperature test

    GB/T 2406.1:2008 Plastics.Determination of burning behaviour by oxygen index.Part 1:Guidance

    GB/T 10707:2008 Rubber.Determination of the burning

    GB/T 8924:2005 Test method for flammability characteristics of fiber reinforced plastics-Oxygen index method

    GB/T 16581:1996 Test method for the determination of oxygen index of insulating liquids

    IEC 1144-1992 Insulating liquids for electrical purposes. Test method for the determination of oxygen index

    JB/T 8988:1999 Test method for the determination of oxygen index of insulation liquids

    UL 94:2009 Test for flammability of plastic materials for parts in devices and appliances

    BS EN 50305:2002 Railway applications. Railway rolling stock cables having special fire performance. Test methods

    IEC 60695-11-10:2003 Fire hazard testing - Part 11-10: Test flames; 50 W horizontal and vertical flame test methods


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